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Plastic Fabrication and Molding

Plastic Fabrication and Molding Services
Plastic Fabrication and Molding Services

At Rochester Technology and Manufacturing Association, we offer a full suite of plastic fabrication and molding services, handling manufacturing, tooling, design and consulting needs, or just assisting our customers with the areas that they need. Our engineers can handle machining, sonic welding, hot stamp welding, injection molding, and insert molding processes, working with all types of plastics: ABS, polystyrene, nylon, polyethylene (high and low density), and more, meeting tolerances to ± 0.002". Working with your project's requirements and specifications, we can design and build molds for use in molding equipment from 20 ton to 1100 ton in force capacity.

If specialty tooling is required, we work with our off-shore partners to acquire the necessary pieces, and either conduct the molding in-house, or provide the tooling for a client to do their own molding. With ITAR registration and ISO 9001:2008 and AS9100 certification, you can be assured of the quality and integrity of our services. We are available for prototype and low volume specialty molding jobs, so please contact Rochester Technology and Manufacturing Association today.

 

 

 

 ABS Plastic Decorative Covers for the Sewer Industry

See a video of our members plastic fabrication and molding capabilities


Plastic Fabrication and Molding Specifications:

General Capabilities
Off-Shore
  • Tooling Services
Prototypes
Short Run
 
Production/Fabrication Method 
Assembly
Injection Molding
  • Insert Molding
  • Over Molding
Hot Plate Welding
Sonic Welding
CNC Machining
  • Milling
  • Turning
 
Length 
Max (Horizontal Machining)
80 in
2032 mm
Max (Vertical Machining)
80 in
2032 mm
 
Width 
Max (Horizontal Machining)
60 in
1524 mm
Max (Vertical Machining)
30 in
762 mm
 
Clamping Force 
Min
20 tons
Max
1,100 tons mm
 
Tolerance (+/-) 
±.0002" (Mold Making)
±.002" (Plastic Fabrication)
 
Materials 
ABS
Acetal
Acrylic
Delrin®
Nylon
Phenolic
Polycarbonate
Polyethylene
  • High Density
  • Low Density
Polypropylene
Polystyrene
Polyurethane
Ultem
 
Mold Capabilities
Mold Design Consulting
Mold Manufacturing
Materials:
S7
A13
P20
Stainless Steel
Metal to Plastic Conversions
Blow to Injection Molding
Conversions
 
Production Volume
Prototype
Low Volume
 
Industry Focus 
Aerospace
Agricultural
Automotive
Consumer Goods
Electronics
Firearms
Marine
Medical/Dental
Military/Government
Packaging
Pharmaceutical
Telecommunications 
 
Industry Standards 
AS
Aerospace Industry Standard
  • AS 9100
ASTM
American Society for Testing and Materials
ISO
International Organization for Standardization
  • ISO 9001:2008
ITAR
International Traffic in Arms Regulations
Mil-Spec
Military Specifications
SAE
Society of Automotive Engineers
 
File Formats 
AlphaCAM (AMD,ATD)
AutoCAD (DWG,DWZ)
BMP
Bit Mapped Graphics
Cimatron
DXF
Drawing Interchange Format, or Drawing Exchange Format
GIF
Graphics Interchange Format
IGES
Initial Graphics Exchange Specification, ANSI file format.
Inventor (IDW, IPT)
IronCAD (ICD,ICS)
JPG or JEPG
Joint Photographic Experts Group
MasterCam (MDX, MC8, MC9, SET)
PDF
Portable Document Format
Pro-E or Pro/Engineer (DRW,PRT,XPR)
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP
Standard for the Exchange of Product Model Data
TIFF
Tagged Image File Format
 

 
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